Welcome to our Insight blog where you will find stories and announcements that pertain to the industries Pyrotek serves, from aluminium to zinc galvanizing to glass to acoustics to battery materials and more.
CONTAINER GLASS: How Low-Porosity Refractory Stirrers Boosted Plant Efficiency
by David Cole and Paul Chevolleau | 28 October 2024
The right refractory material for stirrers in a colorant forehearth can eliminate streaky glass and increase plant efficiency and safety.
Major Foundry in Spain Installs Pyrotek Degassing Units to Optimize Metal Treatment
by David Cole and Saul Gracia Villacampa | 31 January 2023
MAPSA Has Chosen Pyrotek for Advanced Degassing Technology Expansion.
CASE STUDY: Steel Plant Reduces Energy Loss by Choosing ISOMAG Structural Insulation
by David Cole | 1 November 2022
Pyrotek delivered an insulating solution that enabled a customer in Eastern Europe to reduce energy consumption related to their steel ladle by EUR€250,000 per year and delivered a return on their investment in less than three months.
Ceramite Dual-Cast Crucibles Offer Maximum Life
by David Cole | 1 June 2022
At 2.5 tonnes capacity for molten metal, a Pyrotek Ceramite® Dual-Cast Crucible transfer ladle is the largest in use today at any foundry in Western Europe. It’s currently performing successfully for premium automotive foundry in Germany.
Blansko Earns Renewable Energy Certificate
by David Cole | 17 May 2022
As the European aluminium industry keeps pushing suppliers to be more "green," Pyrotek Blansko is already in a great position to meet targets as leaders there have made sure operations run sustainably using renewable energy sources.
Pyrotek Transfer Line is Ideal Customized Solution for Foundry in Spain – And Right on Time in Urgent Situation During Holiday Production Shutdown
by David Cole | 24 August 2021
Pyrotek delivered and installed a 19.5-meter (64-foot) transfer line (launder) with infrared heating lids at CIE C. Vilanova, a high-pressure die casting plant in Barcelona, Spain. A previously installed transfer line provided by another vendor was leading to freezing aluminium, metal overflows, and unsafe conditions.
Rigid Glasweve Replaces CFF as a Production Filter at Major Automotive Caster in Spain
by David Cole | 21 January 2021
Rigid Glasweve® (RGW) filters have been chosen as the preferred filter for the casting process, in a sand-casting application, at a major automotive parts caster in Spain, Saint Jean Industries – Valladolid (SJI).
French Foundry Turns to Pyrotek for Critical Furnace Project Amid Health Crisis
by David Cole | 23 October 2020
When a major foundry in France, a supplier of cast parts to the country’s automotive manufacturers, needed two dosing furnaces relined, a new control system for the furnaces, and an advanced electrical cabinet, and they needed it all during a pandemic when worker health and safety was on everyone’s mind—they turned to Pyrotek.
MEET PYROTEK: Q & A with Gary Bywater, Milton Keynes, U.K.
by David Cole | 19 October 2020
Gary Bywater, a Senior Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., is part scientist and part engineer. On any given day at the R&D center, you could find him in a conversation with Pyrotek colleagues from around the world, discussing and examining a challenge a customer might be facing. And at the center of that conversation and study will likely be a material, and what role it’s playing in the customer’s process.
MEET PYROTEK: Q & A with Karlis Zivtins, Milton Keynes, U.K.
by David Cole | 14 October 2020
Karlis Zivtins, a Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., was drawn to service with Pyrotek’s Metallurgical Services Group (MSG) because he saw he would be working in a modern, advanced and dynamic facility that serves customer globally, providing critical metallurgical and materials analysis.
Pyrotek Works Closely with Cometal Engineering At New Alu Menziken Casthouse in Romania
by David Cole | 15 July 2020
Convinced of Pyrotek's high-performance solutions, Cometal turns to Pyrotek for the best technology in launder systems, filtration, degassing and refining.
Full Project Management and Engineering Services with Pyrotek
by David Cole | 9 June 2020
As manufacturers have had to reduce the number of in-house technical staff members they employ, they have grown increasingly more reliant on Pyrotek and other vendors for engineering and technical expertise.
RFM® Ladles Save Foundries from Frequent Changes, Downtime, Metal Sticking
by David Cole | 4 June 2020
Pyrotek reinforced fiberglass material (RFM®) ladles are helping foundries around the world cut way down on inclusions flowing into their finished castings, and reducing the frequency of ladle-change stoppages caused by metal sticking and wear.
CASE STUDY: STAR E3500 Degassing Unit Delivers Stable Metal Density
by David Cole | 12 April 2020
Pyrotek’s STAR E3500 degassing unit with Programmable Logic Controller (PLC) is helping foundries achieve stable metal density regardless of alloy or input conditions, which is critical to a successful casting process.