Welcome to our Insight blog where you will find stories and announcements that pertain to the industries Pyrotek serves, from aluminium to zinc galvanizing to glass to acoustics to battery materials and more.
CASE STUDY: Aluminium Plant Improves Potroom Crucible Lining Service Life by Five Times
by David Cole | 27 January 2021
A large aluminium producing plant in Turkey has found that choosing a Ceramite® refractory lining for its crucibles increased the service life of the linings by five times - and resulted in easier and reduced maintenance, along with increased efficiency and more production time.
Rigid Glasweve Replaces CFF as a Production Filter at Major Automotive Caster in Spain
by David Cole | 21 January 2021
Rigid Glasweve® (RGW) filters have been chosen as the preferred filter for the casting process, in a sand-casting application, at a major automotive parts caster in Spain, Saint Jean Industries – Valladolid (SJI).
MEET PYROTEK: Q & A with Ross McGregor, Milton Keynes, U.K.
by David Cole | 19 October 2020
As a member of the Metallurgical Services Group team, Ross McGregor is inspired each day at the R&D center by the opportunity to work on projects touching many different industries and seek to improve the performance of a vast range of products and processes.
“A role this varied can lead to transferable ideas and new products that could improve efficiency,” he says. “The role also has the scope to allow myself to develop into a world-leading consultant, providing technical assistance within the aluminium industry.”
MEET PYROTEK: Q & A with Gary Bywater, Milton Keynes, U.K.
by David Cole | 19 October 2020
Gary Bywater, a Senior Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., is part scientist and part engineer. On any given day at the R&D center, you could find him in a conversation with Pyrotek colleagues from around the world, discussing and examining a challenge a customer might be facing. And at the center of that conversation and study will likely be a material, and what role it’s playing in the customer’s process.
MEET PYROTEK: Q & A with Karlis Zivtins, Milton Keynes, U.K.
by David Cole | 14 October 2020
Karlis Zivtins, a Metallurgical Services Engineer at Pyrotek’s research and development center in Milton Keynes, U.K., was drawn to service with Pyrotek’s Metallurgical Services Group (MSG) because he saw he would be working in a modern, advanced and dynamic facility that serves customer globally, providing critical metallurgical and materials analysis.
The Pyrotek Flat Flame Burner – Precise, Efficient, Uniform Priming of CFFs and Filter Boxes
by David Cole | 22 September 2020
“Along with the exceptional heating performance, testing has proven the burner is capable of preheating the largest, most-dense CFFs, even in a dual-staged design where one filter is above another," says Aleš Bláha, Project Manager at Pyrotek’s Blansko Engineering Center.
Pyrotek Coatings Expert: Right Product and Application Will Protect Your Capital Investments and Improve Your Metal Quality Now
by David Cole | 30 July 2020
Choosing the correct coating and using it wisely will extend the life of a substrate, and, the better the coating, typically the more casts obtained between recoating activities.
Pyrotek Works Closely with Cometal Engineering At New Alu Menziken Casthouse in Romania
by David Cole | 15 July 2020
Convinced of Pyrotek's high-performance solutions, Cometal turns to Pyrotek for the best technology in launder systems, filtration, degassing and refining.
Pyrotek Single-Chamber Underheated Furnace Provides Advanced Technology in Smaller, Compact Size
by David Cole | 7 July 2020
“Our single-chamber furnace is smaller than the dual-chamber design, and by fitting under a casting station they don't take up additional floor space,” says Tomáš Mazálek, Foundry Furnaces Project Manager for Pyrotek’s Blansko Engineering Center.
Customers Enhance Their Process Technology with Pyrotek Advanced Control Panels
by David Cole | 17 June 2020
Pyrotek is recognized globally as a design-and-build leader of advanced control panels for electric heating systems, gas combustion systems, and other automated control systems.
Full Project Management and Engineering Services with Pyrotek
by David Cole | 9 June 2020
As manufacturers have had to reduce the number of in-house technical staff members they employ, they have grown increasingly more reliant on Pyrotek and other vendors for engineering and technical expertise.
Ceramite Launders – For Maximized Strength, Service Life, and Performance
by David Cole | 2 June 2020
Aluminium industry plants around the world have found they can improve their operational efficiency and increase profitability by using launders made with Pyrotek’s advanced strength Ceramite material, which is manufactured in a variety of blends for every specific application.
Precise, Safe, and Portable Heating with Pyrotek Zen Preheater Systems
by David Cole | 29 May 2020
Many aluminium foundries and casthouses around the world rely on Pyrotek’s compact and portable Zen heater units to preheat refractory parts and other operational components.
Maximizing Safety and Improving Efficiency with Sow Furnace Technology
by David Cole | 14 May 2020
In a charge of 40,000 pounds of prime aluminium T-bar or ingot/sow, he saw a reduction of melt times from 7 hours to 4 hours. He also saw an increase in production of 35,000-70,000 pounds in the first month of use.
Pyrotek RFM Drain-Out Pump Reduces Pump Times and Maximizes Efficiency
by David Cole | 12 May 2020
Pyrotek reinforced fiberglass material (RFM®) drain-out pumps are helping world-class foundries around the world more effectively empty holding and melting furnaces.